Dongguan Hongshun Automation Equipment Co., Ltd.
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Vacuum Hydrocarbon Washing Machine with Circulation Filtration & Residue-Free Cleaning
Overview Of Vacuum Hydrocarbon Washing Machine:
Filtration System: Multi-Stage Precision for Impurity Removal
The HS-5384MFG incorporates a multi-stage filtration system across its tanks, ensuring that hydrocarbon solvent remains clean and effective for precision cleaning. Each tank’s filtration setup is tailored to its role in the cleaning process, preventing cross-contamination and maintaining high cleanliness standards.
The 1# and 2# degassing tanks (rough cleaning) use a circulation system with Nanfang explosion-proof self-priming pumps and 20-inch stainless steel filters. The 1# tank’s filter has a 50μ precision, removing large debris and coarse impurities from the solvent. The 2# tank’s filter is upgraded to 20μ, capturing smaller particles released during rinsing. This two-stage rough filtration protects the downstream precision tanks from clogging.
The 3# and 4# vacuum precision tanks feature even finer filtration: the 3# tank uses a 10μ filter, while the 4# tank uses a 1μ filter. These high-precision filters remove microscopic particles (e.g., metal shavings, dust) that could adhere to delicate zinc-magnesium-aluminum parts, ensuring zero residue. The filtration system uses replaceable filter cartridges, with a recommended monthly replacement cycle (≈15 cartridges/month) to maintain efficiency.
All filters are easy to access, with clear indicators for when replacement is needed (via pressure gauges or HMI alerts). This multi-stage approach not only ensures consistent cleaning quality but also extends the life of the hydrocarbon solvent and ultrasonic transducers (by preventing abrasive particles from damaging the transducers’ surface).
Consumption of Vacuum Hydrocarbon Washing Machine for reference:
| order number | name | wastage | remarks |
| 1 | hydrocarbons | Add as required | It depends on the amount of cleaning |
| 2 | Filter cotton core | About 12 per month | Replace as required |
| 3 | Heat medium oil | 100L/2500 hours | Replace every 2500 hours of work |
| 4 | Vacuum pump lubricating oil | 0.2L/200 hours | Check and add every 200 hours of work |
| 5 | power consumption | About 30kw/hour | average value |
| 6 | compressed air | 400 NL/min | Drive use (cylinder, pneumatic valve) |
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